6. Cleaning validation

In some applications, we are interested in evaluating the ability a process in which we only observe whether the product is inside or outside budget.

Example:

In a pharmaceutical industry, there is interest in evaluating the performance and stability of the amount of residues after cleaning the equipment. The equipment that measures the residues detects values ​​above LD = 0.02348 and can quantify values ​​above LQ = 0.07862. The upper specification limit for this case is USL = 0.18.

LCL UCL
0.08002 0.08002
0.14927 0.14927
0.02348 0.07862
0.02348 0.07862
0.02348 0.07862
0.02348 0.07862
0.02348 0.07862
0.02348 0.07862
0.08777 0.08777
0.09848 0.09848
0.15716 0.15716
0.09648 0.09648
0.07 0.07
0.25 0.25
0.11 0.11
0.13 0.13
0.06 0.06
0.06 0.06
0 0.02348
0 0.02348
0 0.02348

We will upload the data to the system.

Configure as shown in the figure below to perform the analysis.

Then click Calculate we obtain the results. You can also generate the analyses and download them in Word format.

The results are:

SPECIFICATIONS

Value
Sample 21
Upper Specification Limit 0.18
Detection limit 0.02348
Limit of Quantification 0.07862

ESTIMATION METHOD

Method Probability distribution
Maximum likelihood method Weibull

ESTIMATION COEFFICIENT

Parameter Estimate Standard error Lower limit Upper limit
shape 1.487 0.2722 0.9534 2.0203
scale 0.089 0.0141 0.0615 0.1168

QUANTILES

Percentile Quantile Standard error Lower limit Upper limit
1 0.1 0.02 0.007 0.006
2 0.2 0.033 0.008 0.014
3 0.3 0.045 0.011 0.024
4 0.4 0.057 0.012 0.034
5 0.5 0.07 0.013 0.045
6 0.6 0.084 0.014 0.057
7 0.7 0.101 0.015 0.071
8 0.8 0.123 0.018 0.087
9 0.9 0.156 0.024 0.109
10 0.95 0.187 0.031 0.125
11 0.96 0.196 0.034 0.13
12 0.97 0.207 0.037 0.135
13 0.98 0.233 0.041 0.142
14 0.99 0.249 0.049 0.153
15 0.999 0.318 0.073 0.175
16 0.95 0.187 0.031 0.125

PERFORMANCE INDEX

Parameter Value
PpK 0.444990381722115
PPM 58378.0132293608

Control Limit

Value
1 Alert Threshold 0.186544150929521
2 Upper Control Limit 0.317566810277244

Last modified 19.11.2025: Atualizar Manual (288ad71)